PERMANENT SUSPENDED MAGNET
Jupiter
Magnetics scientifically designed (FCC) for the most efficient use of magnetic
materials. The circuit assures a
deep–reaching field to grasp the most elusive tramp iron from fast moving
belts. The (FCC) circuit’s other
advantages than just depth of field.
Field shaping principles permit these magnets to solve many specific and
difficult problems. The Jupiter designs
used in these separators produce the most outstanding commercial magnets ever
manufactured. Permanent magnets designed
only a few short years ago do not begin to share the performance standards of this
new line. The uniquely designed High–powered magnetic
circuit is long and flat, providing a greater area of magnetic coverage with a
maximum depth of field and with less head room required than with an electromagnet. Operating advantages are many,
possibility of accidental shutdown and shutdown due to power failure is
eliminated…strength never varies. The
unit operates at peak efficiency at all times…no heat is generated.
Available
in different strength for difference conveyor width. All MC models are cleaned of accumulated
tramp iron manually. They are
recommended for use where only occasional pieces or small amounts of iron may
be in the material flow. Standard mounting hardware consists of adjustable
suspension sling.
Jupiter
Self Cleaning Models provide completely automatic iron removal and can be installed
in an “in line” position (or in a “cross belt” position. Each of the two self–cleaning
configurations is designed to suit specific conditions and requirements. Space and clearance, conveyor belt speed,
burden depth, tramp iron size, etc., are factors that can dictate choice of
style. Both Self Cleaning model incorporate a short belt conveyor built around
the magnet to effect automatic removal of trapped tramp iron from the magnet
face. This system features a rubber conveyor
belt, bearings, rugged but simple continuous channel frame, adjustable take–ups
and shaft–mounted reducer with Geared Motor. Standard mounting hardware
consists of turnbuckles.
POWERFUL PROTECTION
This
Suspended Permanent Magnet provides automatic, positive removal of unwanted
tramp
metal
from a continuous stream of coal headed to a crusher. Ferrous removal protects down-
stream
machinery from damage caused by broken digger teeth, roof bolts, plates and
other
tramp
metal. Labor–saving permanent magnetic suspended crossbelt separator automatically
removes.
Our
Suspended Magnet Line is broad enough to cover every application need. In addition to the Permanent Models a
complete line of Electro Magnetic Units is also available. We
recommend
Electro Magnets for deep burdens and very difficult applications.
Electromagnets
For larger industrial separation applications, an electromagnetic separator may
be required. The popular round-core electromagnet uses round aluminum or copper
wire in an oil-filled assembly to generate a powerful electromagnetic field. Jupiter
uses advanced, multidimensional finite element analysis to model each magnetic
circuit ensuring optimum performance for each unique application. These
electromagnets efficiently remove ferrous metals in heavy industrial
applications like coal, limestone, sand and other aggregates. Jupiter Magnetics
offers a variety of electromagnetic configurations including oil and
air-cooled; round and rectangular core; explosion proof; even cryogenic
superconducting magnets capable of producing the world’s strongest magnetic
force for separation applications.
manual
or self-cleaning Manual-Cleaning Models.
All Manual Cleaning models are cleaned of accumulated tramp iron by
turning off magnet power periodically. Manual Cleaning models are recommended
when occasional pieces or small amounts of iron may contaminate material flow.
Self-Cleaning models provide completely automatic iron removal and can be
installed in an “in-line” or “cross belt” position. Both Self Cleaning models
have a short belt conveyor built around the magnet for automatic removal of
tramp iron from the magnet face. This system features a rubber conveyor belt,
bearings, rugged continuous channel frame, adjustable take-ups and
shaft-mounted Geared Motor.
INSTALLATION AND
USE
Preferred
installation of a suspended magnet is over the trajectory of material
discharged from a belt conveyor. or
“in-line”. If a trajectory well away from the belt is developed, this is the
best way to utilize the full potential of the separator since the material
being treated is moving directly toward the magnet face. Its momentum assists
the separation of iron. At slower conveyor speeds, as the trajectory of the
discharge material becomes more nearly vertical, magnet position must be
shifted back more nearly over the head pulley. At slow belt speeds a stainless
steel head pulley may be required.
Installation with the separator over the moving bed of material before the
discharge point of the conveyor is referred to as “cross belt”. mounting is not
recommended where belt speeds are excessive
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